TECHNICAL CAPABILITIES

 

 

Typical technical information and properties of polyimide used in flexible printed circuitry

Property

Polyimide (Acrylic)

Polyimide (Adhesiveless)

Thickness (mil)

½,1,2,3,5

1,2,3,5,6

Tensile strength (Kg/mm²)

25.2

50

Elongation (%)

85

50

Tensile Modulus, PSI

430,000

70,000

Flammability

94VTM-0

94VTM-0

Moisture Absorption, %

3.0

.8

Dielectric Strength, V/mil

3800

6000

Dielectric Constant

3.4

3.4

Dissipation Factor

0.01

.003

Solder ability

Pass

Pass

Chemical Etching

Possible

Possible

Service Temperature (min. /max.)°C

-200/+300

-200/+350

Operating Temperature

150°C

150°C

 

GENERAL GUIDELINES FOR CIRCUIT FEATURE SIZES AND TOLERANCES

Design Feature

Standard Product

Reduced Producibility

Normal Tolerance

Minimum Tolerance

Hole size

0.020”(0.5mm)

< 0.020”(0.5mm)

± 0.003”(0.075mm)

± 0.001”(0.025mm)

Trace width

0.010”(0.25mm)

< 0.010”(0.25mm)

± 0.002”(0.050mm)

± 0.001”(0.025mm)

Space width

0.005”(0.125mm)

 0.005”(0.125mm)

± 0.002”(0.050mm)

± 0.001”(0.025mm)

Trace to edge of part

 

 

 

 

Steel rule tool

0.020”(0.5mm)

< 0.010”(0.25mm)

± 0.010”(0.25mm)

± 0.005”(0.125mm)

Class A die

0.005”(0.125mm)

< 0.002”(0.050mm)

± 0.005”(0.125mm)

± 0.002”(0.050mm)

 

 

 

 

 

 

Feature to Feature Location
(relative true position)

12.0”(≤ 300mm)

≤ 18.0” (≤ 450mm)

≤ 24.0” (≤ 600mm)

Preferred (per MIL-STD-2118)

0.028 (.07mm)

0.034 (.85mm)

---*

Level A (per IPC-D-249)

0.034 (.085mm)

0.040 (1.0mm)

0.046 (1.15mm)

Standard (per MIL-STD-2118)

0.020 (.05mm)

0.024 (.60mm)

---*

Level B (per IPC-D-249)

0.022 (.055mm)

0.024 (.60mm)

0.034 (0.85mm)

Reduced Producibility (per MIL-STD-2118)

0.012 (.030mm)

0.016 (.40mm)

---*

Level C (per IPC-D-249)

0.012 (.030mm)

0.018 (.45mm)

0.022 (0.55mm)

 

 

 

 

*Mil-Std-2118 offers the following statement regarding tolerances: “Drawing tolerances must reflect bend and fold allowances between component mounting rigid areas.”

Conductor Width

Maximum Current for 10°C rise
1 oz. copper

Conductor Resistance milliohms/ft
1 oz. copper

Maximum Current for 10°C rise
2 oz. copper

Conductor Resistance milliohms/ft
2 oz. copper

0.005

.25

1280

NA

NA

0.010

.6

640

1.0

320

0.015

1.1

400

1.8

200

0.020

1.3

320

20.

160

0.025

1.5

250

2.5

125

0.030

1.8

200

2.9

100

0.050

2.5

120

4.0

60

0.070

3.2

90

5.0

45

0.100

4.0

60

6.9

30

0.150

5.9

40

9.8

20

0.200

6.9

30

12.0

15

0.250

8.6

25

13.5

12.5

 

 

 

 

 

 

  Current Carrying Capacity of Conductors.  Conductor width and copper thickness have a direct impact on the current carrying capacity of a flexible circuit.  The above table provides a means of determining the conductor width for a 10°C rise.

 

 
 


Characteristic Impedance (Zo) Normalized Curves
 


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